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10 Steps to Quality Management System Compliance with Lean Resources

Are you struggling to enhance customer satisfaction and minimize complaints? In today’s bustling world, maintaining quality standards is a challenging task for businesses. The research conducted by Aberdeen Group indicates that companies employing smart quality management systems have a 25% higher customer retention rate than their counterparts. 

However, managing quality standards demand significant time, resources and two way communication with customers, suppliers and workforce.

Are you curious about streamlining the Quality Management Process to make it more efficient? In this article we cover a few key actions to guide you to improve functionality, simplify your quality system and get back to basics to overcoming challenges, improve quality and skyrocket your sales.

 Define the Customer’s needs 

Businesses flourish by addressing customer’s needs through proper planning and effective execution to deliver the best and most cost efficient solutions. Each business has different customer requirements which must be fulfilled to reach the desired sales targets. The most essential input requirement for the quality management process is to identify the specific needs and specifications outcomes to assure customer satisfaction and achieve their goals with maximum productivity and minimal steps.

This can be done through effective two way communication, market and competitor analysis and a holistic approach from everyone in the organization to be centered on meeting the customer’s needs as in the TQM system.

Simplifying Business Strategies

Running a successful business venture does not require rocket science. Instead, most successful businessmen avoid complexities and go for a simple and hassle-free approach in structuring their businesses and delivering solutions to customers in a cost effective way. Making a mountain out of a molehill won’t guarantee triumph; instead, focus on the simplest steps and reduced complexity for the quality control process which is centered around the customer.

The business strategy should fit one or two pages at a maximum and be able to articulate: Who we are, what the business makes or supplies, what is the target market, the market information and how we can deliver better solutions than competitors, including quality. The number of steps from raw material or inputs to a customer output or supply should be minimal. A process flowchart can be valuable in this step.

Before bringing massive change to any current business, carefully evaluate each process. Avoid unnecessary meetings and lengthy approvals to save time and boost employee productivity. By cutting through the red tape, businesses expedite processes and reduce administrative burdens, enhancing overall efficiency.

From Word to Paper: Document Everything!

Documentation is an important step of the quality control process and a requirement by certain quality standards around the world. Correct documentation can come in different forms such as traditional notes on paper or electronic, it is important that all this documentation is also kept in well managed records or files. Some documentation can also have a ledger where changes are recorded with the person making the change and date.

Documentation assures that expectations are met and further improves the growth prospects due to the unified approval of all partners. Verbal agreements can be forgotten and lack of documentation can sometimes make it more difficult to trace the root cause of the problems.

Check for Understanding 

In the process of quality control, the best foot forward is to ensure that each process and requirements are understood by all participants. Successful businesses invest in team building and training to deliver smooth and quality outcomes for their customers. 

Discussing the entire plan and understanding each milestone aids all stakeholders in gathering their thoughts and anticipating possible hurdles on the path to achieve the targets. Initial detailed work guides eliminate chances of future misconception.

Understanding of different tasks, specifications and quality checks can be further enhanced with simple operating procedures or one point lessons which document what needs to be done and how to do it. Note: These must be periodically updated and checked for relevance at least once a year,

Mitigating Risk

Long-term plans play their part, but short-term evaluation brings perfection at each level. Each step of production or a project must be handled carefully to reduce chances of error and guarantee ideal output. Take evaluation step by step through actionable data, and rectify problems quickly when discovered or brought to the attention of the company by customers. 

This mantra is simple yet effective in dealing with the problem then and therefore mitigating maximum risk to provide ideal quality to the client.  Research confirms that more than 40% of complaints were eradicated by evaluating each step of the quality control process across the supply chain.

The Role of Accountability in Organizational Success

The organization must set benchmarks to achieve their goals and must keep its feet close to the ground by regularly reviewing the Key Performance Indicators (KPIs) and how customers are interacting with the products and services as well as sales performance.

Accountability is an essential process of quality control to smoothly execute the process and assure that each individual remains dedicated and consistent. Remember to place the customer and their needs at the center of your organization’s activities and quality control process.

Delegating responsibility can produce motivated employees who provide quality-driven results and meet the objectives when they are aware of targets set by the organization.

Simplify then automate 

 Managers and business owners alike have started to recognize the advantage of streamlined, ergonomic and simple tasks for each manufacturing production process. Business processes that are complex and inefficient should be analyzed for wasted resources and inefficiency with the aim to simplify and declutter to achieve a smooth flow of materials and production.

 Once the process is simplified, opportunities to further improve the process will be more clearer on which tasks can be automated to ensure consistent quality output. Tasks that are repetitive in nature can then be automated. This supports the production of good quality products as with the use of machines, technology and well-defined quality management process, the process can yield higher FTT rates.

By eliminating unnecessary complexities, businesses can validate peak performance and maximize the advantages of automation. This upgrades worker’s output but also leads to a smoother transition to automated systems, improving overall productivity.

Leverage the Team 

Distribution of the right task to the correct worker is one of the crucial steps of the quality control process. The owners or managers must take charge and distribute tasks among the team members to leverage both human expertise and automated tools. This will also create a multiskilled workforce. This will help mitigate the risk involved in relying on a few individuals. 

Diversifying responsibility stimulates the easiest adoption towards change and leads to a smooth operational process.

Identifying Improvement Opportunities

Farsighted business owners recognize business opportunities for advancement and better exposure. The emphasis should be focused on business development prospects, improving quality standards and adaptable changes to stay ahead in the business landscape.

Opportunities can be in the market to close a gap or need of a customer or in the operations of the business like newer machine technology, more energy efficient processes. It’s important that businesses have frameworks to identify these opportunities and capture them for implementation.

Consistent checks on improvement opportunities allow businesses to foster innovations and strengthen their position in the industry by staying up to date on market trends and new production technology.

Conclusion 

Wrapping up, proper planning and investment in the right technology and tools can further enhance the compliance of your quality management system and provide your business a competitive edge. This can be achieved through simplification of your process, reducing complexity and capturing opportunities with technology and a well trained team.

Diversifying responsibility among different team members will reduce the reliance on a few individuals and minimize the chances of risk.

For further reading on this please refer to our page on TQM!

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